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Digitize and Connect Your Manufacturing Operations

Most manufacturing journeys begin with visibility and connectivity. We help you move away from manual processes and disconnected systems- digitizing operations, connecting data, and building the foundation for intelligent, Industry 4.0 manufacturing.

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Why Manufacturing with TVS Next

Manufacturing is moving toward connected, data-driven operations- but every plant starts from a different place. Many teams are still battling manual loss booking, paper-based checks, and disconnected systems across production, quality, maintenance, and supply chain. TVS Next helps you digitize those core processes first, connect the factory end-to-end, and convert operational data into action- using strong engineering, manufacturing context, and accelerators that speed adoption and scale.

Manufacturing-led Perspective

Built on real factory experience

  • Backed by 100+ years of manufacturing heritage
  • Deep understanding of shopfloor operations & variability
  • Insight into gaps between reported data & reality

Engineering-first Execution

Designed to operate at scale
  • Strong OT–IT–data integration
  • Architected for multi-plant reliability
  • Built to move beyond pilots

Accelerator-powered Outcomes

Faster time-to-value, repeatable results
  • NexOps as a reusable intelligence layer
  • Proven results across use cases
  • Accelerated business growth

Responsible, Progressive Adoption

Advance with confidence- one step at a time

  • Modular, readiness-aligned approach
  • Secure and governed by design
  • AI is introduced when foundations are ready

What We Do

We help manufacturers digitize operations, connect systems, and build operational intelligence across the factory and enterprise. By replacing manual processes and disconnected data with real-time visibility and integrated insights, we enable more reliable execution, better quality, and faster decision-making- across lines, plants, and teams. Our work spans the full Industry 4.0 journey: from machine connectivity and shopfloor visibility to integrated analytics, optimization, and predictive capabilities- introduced progressively as foundations mature.

Digitize & Connect

If you are starting with visibility. We help you connect machines, assets, and shopfloor systems across legacy and modern environments, establishing real-time visibility with minimal disruption.
  • Accelerate machine and sensor connectivity at the edge
  • Create contextual views of assets, lines, and processes
  • Replace manual tracking with reliable operational data
How we partner: We focus on quick wins that establish trust in data and build momentum.

Integrate & Optimize

If you are ready to make systems work together. We help you unify operational and enterprise data, standardize metrics, and unlock performance improvements across lines and plants.
  • Integrate OT data with MES, ERP, quality, and maintenance
  • Enable consistent KPIs and cross-plant performance insight
  • Apply analytics and condition-based optimization
How we partner: We help you move from fragmented views to integrated decision-making- step by step.

Automate & Predict

If you are ready to apply intelligence and AI. We help you apply predictive and AI-driven capabilities that anticipate issues, support decisions, and automate responses.
  • Predict equipment failures and quality deviations
  • Enable intelligent decision support and workflows
  • Close the loop from insight to action on the shopfloor
How we partner: We introduce advanced capabilities only when your data, systems, and teams are ready.

Built for Manufacturing Leaders on the Ground

Manufacturing transformation only succeeds when it works for the people running operations every day. Our approach is designed around the decisions, pressures, and realities faced by leaders on the shopfloor and across manufacturing systems- helping them move from manual, fragmented views to connected, actionable insight.

Visibility, flow, and reliable execution

  • See what’s happening across lines and shifts in real time
  • Identify issues early and ensure uninterrupted production
  • Balance throughput, downtime, and daily targets

Consistency, yield, and confidence in outcomes

  • Standardize performance and quality across lines and plants
  • Detect deviations early and prevent rework and missed defects
  • Support compliance with accurate, auditable data

Uptime, predictability, and efficient use of resources

  • Move from reactive fixes to condition-based maintenance
  • Prioritize work based on asset health and impact
  • Reduce unplanned downtime and emergency interventions

Integration, scalability, and security by design

  • Connect legacy and modern systems without disruption
  • Build architectures that scale across plants and use cases
  • Maintain security, governance, and operational resilience

How We Help –
Our capabilities

We bring together connectivity, intelligence, and AI to help manufacturers improve visibility, performance, and reliability across operations- without disrupting what already works.

Connected Operations & Real-Time Visibility

Connected Operations & Real-Time Visibility

Create a live view of what is happening on the shopfloor.
  • Connect legacy and modern machines across protocols
  • Capture production, downtime, and status in real time
  • Replace manual logs and delayed reporting with live insight

Integrated Operations Intelligence

Integrated Operations Intelligence

Unify data across systems into a single operational dashboard.
  • Integrate SCADA, MES, ERP, quality, and maintenance systems
  • Standardize KPIs and definitions across lines and plants
  • Enable role-based views with consistent, trusted metrics

Performance, Quality & Asset Optimization

Performance, Quality & Asset Optimization

Improve throughput, yield, and equipment effectiveness.
  • Real-time OEE, loss analysis, and performance tracking
  • In-process quality monitoring and early deviation detection
    • Cross-line and cross-plant benchmarking for continuous improvement

Predictive & AI-Driven Manufacturing

Predictive & AI-Driven Manufacturing

Move from reactive monitoring to anticipatory operations.
  • Predictive maintenance based on asset condition and usage
  • Quality prediction using process and operational signals
  • Decision support for scheduling and production planning

Energy, Sustainability & Compliance Readiness

Energy, Sustainability & Compliance Readiness

Measure, manage, and report with consistency.
  • Machine- and line-level energy visibility
  • Intensity metrics aligned to global sustainability standards
  • Audit-ready operational and environmental data

NexOps – Manufacturing Accelerator

Manufacturing transformation moves faster when experience, engineering, and repeatable capabilities come together. NexOps is our manufacturing accelerator- designed to help us partner with you more effectively and deliver measurable outcomes.

How NexOps Accelerates Your Journey

What This Means for You

Faster outcomes without rip-and-replace

Lower execution risk through proven patterns

Scalable progress, from one line to multiple plants

A true partner model, not a collection of disconnected tools

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Industries & Manufacturing Solutions

Real-time visibility and operational performance at scale.

See what is happening across lines and plants in real time. Improve quality, asset performance, and energy efficiency with connected, data-driven operations.

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Traceability and consistency across plants and partners.

Enable end-to-end traceability and standardized performance. Build multi-plant intelligence that supports compliance, reliability, and scalable growth.

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Customer Stories

From Insight to Impact

Explore our customer success stories to see how manufacturers digitize the shop floor, connect systems, and turn data into measurable outcomes- quality, uptime, and OEE. Real-world wins, proven at plant scale and built to replicate across lines and sites.

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